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CNC Gantry Type Plasma With Oxyfuel Cutting Machine
In the ever-evolving landscape of metal fabrication, the CNC gantry type plasma with oxyfuel cutting machine stands out as a technological marvel. Combining the precision of CNC control with the versatility of plasma and oxyfuel cutting, this machine offers unparalleled efficiency and accuracy.
CNC Plasma With Oxyfuel Cutting Machine
Gantry CNC plasma cutting machine is one of the most mature models of IGOLDENCNC production, it has been adhering to the high quality and excellence of CNC manufacturing technology, the machine runs smoothly, the configuration function is rich, and has a high cost performance. The whole machine is made of national standard 6mm steel laser cutting, the above and the back bend, improve the rigidity, and the moving front plate is processed by the gantry planer, which greatly improves the rigidity of the whole machine and extends the service life.Different number of plasma flame cutting heads can be configured according to the different requirements of customers to meet the requirements of different customers.
Oxyfuel Cutting
Oxyfuel cutting also referred to as oxyfuel flame cutting and oxyfuel gas cutting, is the most economical process for cutting mild and low-alloy steel, even with weld preparations involved. Oxyfuel cutting is regarded as one of the most important production processes in the entire metal industry.
Over 100 years, Messer Cutting Systems has provided and developed leading-edge technology for the global metalworking industry. We have perfected the design and function of straight oxyfuel cutting machines and bevel oxyfuel cutting machines, which deliver high-quality cuts, reliable service, and considerable savings to the cutting process.
Applications of CNC Gantry Type Plasma With Oxyfuel Cutting Machines
Metal Fabrication and Manufacturing
CNC gantry type plasma with oxyfuel cutting machines are widely used in metal fabrication and manufacturing for cutting various metals, including steel, aluminum, and stainless steel. They are ideal for creating components, parts, and structures with high precision.
Automotive and Aerospace Industries
In the automotive and aerospace industries, CNC gantry type plasma with oxyfuel cutting machines are used for cutting metal sheets and components with high accuracy. The precision and efficiency of these machines make them suitable for creating intricate and detailed parts.
Construction and Infrastructure
CNC gantry type plasma with oxyfuel cutting machines are used in the construction and infrastructure sectors for cutting metal beams, plates, and structures. The versatility and efficiency of these machines make them ideal for large-scale projects.
Shipbuilding and Marine Industry
In the shipbuilding and marine industry, CNC gantry type plasma with oxyfuel cutting machines are used for cutting metal sheets and components for ships and marine structures. The precision and durability of these machines make them suitable for demanding applications.
Art and Sculpture
CNC gantry type plasma with oxyfuel cutting machines are also used in art and sculpture for creating intricate and detailed metal artworks. The precision and versatility of these machines allow artists to bring their creative visions to life.
When Should the Oxyfuel Cutting Process Be Used?
The oxyfuel cutting process is ideal for when the surface of the material to be cut is made of mild steel and low alloy steel and the thickness of the material to be cut is greater than 2 inches (50 millimeters).
The oxyfuel cutting process is favored when the cut edge of plasma is deemed unacceptable or if you are looking for a low cost alternative.
If you have questions about whether the oxyfuel cutting process is ideal for an application, our sales team is available to address your questions and discuss specific products.
CNC Gantry Type Plasma With Oxyfuel Cutting Machine Cutting parameter
| Cutting performance and basic parameters table (Propane cutting) | |||||||
| Cutting tip number（#） | Cut oxygen aperture（mm) | Cutting thickness（mm） | Slot radius（mm) | Preheating time（s） | Cutting speed（mm/min) | Gas pressure | |
| Oxygen | Dimethylmethane | ||||||
| 0 | 1.0 | 5-15 | 1.2 | 10-13 | 480-380 | 0.2-0.4 | >0.03 |
| 1 | 1.2 | 15-30 | 1.4 | 12-15 | 400-320 | 0.26-0.45 | >0.03 |
| 2 | 1.4 | 30-50 | 1.6 | 14-17 | 350-380 | 0.25-0.45 | >0.03 |
| 3 | 1.6 | 50-70 | 1.9 | 16-19 | 300-240 | 0.3-0.5 | >0.04 |
| 4 | 1.8 | 70-90 | 2.2 | 18-25 | 260-200 | 0.3-0.5 | >0.04 |
| 5 | 2.0 | 90-120 | 2.4 | 24-32 | 210-170 | 0.4-0.6 | >0.04 |
| 6 | 2.4 | 120-160 | 2.9 | 31-42 | 180-140 | 0.5-0.8 | >0.05 |
| Cutting performance and basic parameters table (acetylene cutting) | |||||||
| Cutting tip number（#） | Cut oxygen aperture（mm) | Cutting thickness（mm） | Slot radius（mm) | Preheating time（s） | Cutting speed（mm/min) | Gas pressure | |
| Oxygen | Dimethylmethane | ||||||
| 0 | 0.8 | 5-10 | 1 | 10-13 | 600-450 | 0.2-0.4 | >0.03 |
| 1 | 1.0 | 10-20 | 1.2 | 12-15 | 480-380 | 0.2-0.4 | >0.03 |
| 2 | 1.2 | 20-30 | 1.4 | 14-17 | 400-320 | 0.25-0.45 | >0.03 |
| 3 | 1.4 | 30-50 | 1.7 | 16-19 | 350-380 | 0.25-0.45 | >0.03 |
| 4 | 1.6 | 50-70 | 2 | 18-25 | 300-240 | 0.3-0.5 | >0.04 |
| 5 | 1.8 | 70-90 | 2.2 | 24-32 | 260-200 | 0.3-0.5 | >0.04 |
| 6 | 2.0 | 90-120 | 2.4 | 31-42 | 210-170 | 0.4-0.6 | >0.04 |
| 7 | 2.4 | 120-160 | 2.9 | 40-60 | 180-140 | 0.5-0.8 | >0.05 |
| 8 | 2.8 | 160-200 | 3.3 | 50-80 | 160-200 | 0.6-0.9 | >0.05 |
| Cutting performance and basic parameters table (Plasma cutting) | |||||||
| Cutting tip number（#） | Magnitude of current（A) | Cutting thickness（mm） | Slot radius（mm) | Preheating time（s） | Cutting speed（mm/min) | Gas pressure （MPa） | |
| 1.1 | 40-55 | 2-5 | 1.2 | 0.3 | 3500-2500 | 0.45-0.5 | |
| 1.3 | 60-90 | 6-10 | 1.4-1.6 | 0.5 | 2300-1400 | 0.5 | |
| 1.5 | 100 | 12-16 | 1.6-2.0 | 0.8 | 750-1100 | 0.55-0.60 | |
| Oxygen: 1, oxygen purity is not less than 99.5%; 2, cut steel carbon content ≤0.45%; 3, cutting mode vertical cutting; 4, oxygen pressure refers to the cutting torch line cutting oxygen pressure; | |||||||
CNC Gantry Type Plasma With Oxyfuel Cutting Machines Cutting Technology
| NO. | Flame cutting process |
| 1 | CNC gantry flame cutting is suitable for cutting carbon steel plates within 5-200mm, and steel plates above 200mm require specific air valves and cutting guns. |
| 2 | The straight single cutting torch can perform high-precision blanking cutting of 6-100mm carbon steel plates. |
| 3 | Straight torch lift can be adjusted manually |
| 4 | Oxygen + gas (acetylene, industrial propane liquefied gas) for flame cutting |
| NO. | Plasma cutting process |
| 1 | CNC gantry plasma cutting is suitable for 1mm-40mm carbon steel blanking, and can also cut stainless steel, copper, aluminum and other precision cutting blanks |
| 2 | Plasma cutting can be air-cooled and water-cooled (air-cooled is mainly suitable for cutting steel plates within 16mm, and thick plates are cut by water-cooling) |
| 3 | Plasma cutting can also be equipped with underwater cutting or shallow water cutting, which can greatly reduce the environmental pollution such as smoke, harmful gas, noise and other environmental pollution generated by plasma cutting, and the cutting quality is good. |
| 4 | Plasma cutting needs to use: air, oxygen, nitrogen, H2 H20, etc. |
What Does the Oxyfuel Cutting Process Involve?
Oxyfuel cutting is a combustion process using oxygen or a fuel gas flame. The heating flame warms up the material to its ignition temperature. Next, an oxygen jet of at least 99.5 percent purity is blown onto the heated spot, oxidizing the metal. Burning metal immediately turns to liquid iron oxide. This oxygen jet is the origin of the term “flame cutting.”
The torch is then moved, and a narrow cutting slot, commonly called a kerf, is created. The slag is removed from the kerf. The cut’s quality depends on the material’s surface condition, cut velocity and thickness.
All low-alloy steel with a material thickness of as much as several inches can be cut using this process. Despite the growing prominence of other cutting processes such as plasma cutting and laser cutting, oxyfuel flame cutting remains a highly economical process. When it comes to cutting heavy material thicknesses up to 35 inches (900 millimeters), oxyfuel flame cutting simply is unrivaled as a cutting process.
Oxyfuel cutting ensures reliable hole piercing and high cut quality. Component production will be at their finished sizes without any need for further processing. For weld seam preparations, V, Y, X and K bevels can be produced.
Benefits of CNC Gantry Type Plasma With Oxyfuel Cutting Machines
Enhanced Precision and Accuracy
CNC gantry type plasma with oxyfuel cutting machines offer exceptional precision and accuracy, allowing for the creation of intricate and detailed cuts. The CNC control system ensures consistent and repeatable results, reducing the risk of errors.
Versatility in Cutting Methods
The dual cutting capabilities of plasma and oxyfuel provide versatility in cutting various metals. Plasma cutting is ideal for thin to medium-thickness metals, while oxyfuel cutting is suitable for thicker materials. This versatility makes the machine suitable for a wide range of applications.
Increased Efficiency and Productivity
The high-speed cutting capabilities of CNC gantry type plasma with oxyfuel cutting machines significantly increase efficiency and productivity. The ability to switch between cutting methods without manual intervention further enhances workflow and reduces downtime.
Robust and Stable Construction
The gantry structure of the machine provides stability and precision, ensuring accurate and consistent cuts. The robust construction enhances the overall performance and longevity of the machine, making it a reliable investment for metal fabrication.
User-Friendly Operation
CNC gantry type plasma with oxyfuel cutting machines come with user-friendly interfaces and software, simplifying operation and programming. This ease of use makes the machine accessible to both beginners and experienced operators.
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