iGWL-RW series
Robot Laser Welding Machine
Robot laser welding machine is a type of industrial equipment that combines robotic technology with laser welding capabilities. Laser welding is a welding process that uses a laser beam to melt and join metals together. When integrated with a robotic system, it allows for precision and automation in the welding process.
Robot laser welding systems provide high precision and accuracy in the welding process. The focused laser beam allows for fine control over the welding parameters, resulting in clean and precise welds.
Automation with robots can improve workplace safety by reducing the need for human operators to be in close proximity to the welding process. This can be especially beneficial in hazardous environments.Robot laser welding machines can be equipped with sensors and vision systems for quality control purposes. These systems can monitor the welding process in real-time, ensuring that the welds meet the specified standards.
Optional laser power 1500W-3000W; support customization.
Robot Laser Welding Advantages
- Process Monitoring and Control: Robotic fiber laser welding machines often incorporate advanced monitoring and control systems to ensure welding quality and process stability. These systems can monitor parameters such as laser power, welding speed, and weld quality in real-time. They may also include features like adaptive control to compensate for variations in material thickness or fit-up.
- Robotic System Integration: A robotic fiber laser welding machine integrates a robotic arm to manipulate the welding process. The robot arm(s) is programmed to position the workpiece and control the laser beam accurately, ensuring precise and consistent welding. This integration enables automation, flexibility, and the ability to weld complex geometries.
- Fiber Laser Technology: Fiber lasers use optical fibers to deliver the laser beam to the welding head. They are known for their high power density, excellent beam quality, and energy efficiency. Fiber lasers emit a concentrated laser beam that can be precisely controlled, providing high-quality and efficient welding results.
- Flexibility and Versatility: The robotic system in a fiber laser welding machine offers flexibility in positioning and manipulating the workpiece and laser beam. This allows for welding in various orientations, angles, and hard-to-reach areas. The machine can be programmed to perform different welding paths, joint configurations, and welding sequences, making it adaptable to a variety of welding applications.
TECHNICAL PARAMETER
Model | iGWL-RW- 1500 | iGWL-RW- 2000 | iGWL-RW- 3000 |
Laser power | 1500W | 2000W | 3000W |
Laser wavelength | 1080±10nm | ||
Robot | SYNTEC welding robot | ||
Max. load on the wrist | 20KG | ||
Repeatability | ±0.08mm | ||
Range of motion | J1 | ±170° | |
J2 | 135/-90° | ||
J3 | 75/-140° | ||
J4 | ±170° | ||
J5 | ±130° | ||
J6 | ±360° | ||
Max. speed | J1 | 190º/s | |
J2 | 140º/s | ||
J3 | 140º/s | ||
J4 | 320º/s | ||
J5 | 150º/s | ||
J6 | 320º/s | ||
Welding material thickness | ≤4mm | ≤6mm | ≤8mm |
Welding gap requirements | ≤0.3mm | ||
Operating Voltage | 220V±10%/380V±10% | ||
Total power | ≤8kw | ≤10kw | ≤12kw |
Machine gross weight | 268KG (robot) + 260KG (cleaning machine) | ||
Remarks: Can be customized according to customer requirements (other brands of robots can be customized) |
Welding head
The internal structure of the welding head is completely sealed to prevent the optical part from being polluted by dust.
The protective lens adopts a drawer structure, which is easy to replace.
Robot six-axis linkage
The six-axis linkage of the robot can easily realize the welding of three-dimensional workpieces.
Cooperating with special tooling and linkage workbench, it can realize fully automatic welding in one clamping.
SYNTEC robot operation interface
Easy to operate, reliable in quality and long in life.
Fiber laser
We use advanced fiber lasers with a service life of more than 10w hours, low energy consumption, low failure rate, flexible fiber up to 10-15m, flexible and convenient, outdoor welding, equipped with a hard protective layer.
Handheld Laser Cleaning Machine for Removing Rust, Stains, Paint
Applicable materials: stainless steel, carbon steel, galvanized sheet, aluminum alloy, copper, etc.;
Applicable industries: Widely used in auto parts, stainless steel kitchen utensils, sheet metal processing, electronic chassis, door and window guardrails, steel structure industry, animal husbandry industry, furniture industry, hardware industry and many other new energy industries.
Laser Welding Machine Buyer Guide
The laser welding machine is a device that uses a focused laser beam to join two materials together. A laser beam is aimed at the point where the two materials meet, and the intense heat generated by the laser melts and fuses the materials together. Laser welding machines can be used to weld a wide variety of materials, including metals, plastics, ceramics, and composites. They are especially suitable for welding materials that are difficult to weld by traditional welding methods, such as thin plates, shaped materials, and materials with high melting points.
Laser welding technology provides precise control over the heat input, resulting in high-quality welds with minimal distortion and reduced material waste. The focused laser beam allows for narrow weld widths and precise energy delivery, ensuring strong and reliable weld joints. The robot arm’s repeatability and accuracy further contribute to consistent and precise welding results.
Laser welding machines are one of the most advanced welding technologies today. When it comes to welding, precision, and accuracy are of the essence. Unlike traditional welding techniques that use a flame or arc to melt and fuse metal, laser welding machines use a focused beam of light to achieve the same result. The laser welding process is very precise and is often used in applications where precision is critical, such as in the aerospace, automotive, and medical industries.
Laser welding machines are versatile and can weld a variety of metals, including steel, aluminum, copper, and titanium. It can weld dissimilar materials, making it an excellent choice for joining dissimilar metals. Additionally, laser welding offers a high degree of control over the welding process, allowing users to adjust welding parameters to suit their needs.
While a laser welding machine is more expensive to purchase than traditional welding methods, it offers high precision and consistency that can save money over time. This is especially true for high-volume manufacturing operations where efficiency is key.
Laser welding machines have gradually become an essential tool in industries that require precision and accuracy in welding tasks. Laser welding is a highly advanced and versatile welding technique that offers unparalleled precision, speed, and cleanliness. With its ability to weld a wide variety of materials and unmatched speed, it is a cost-effective solution for small to large industrial applications.
Robot laser welding machines can be used to weld a wide range of materials, including metals such as steel, aluminum, stainless steel, titanium, and copper alloys. They are commonly used in industries like automotive, aerospace, electronics, and manufacturing, where high-quality and precise welding is required.
Product configuration
Category | Name | Manufacturer/Brand |
1 | Laser | MAX |
2 | Welding head | Ruifa/Hanwei |
3 | Pneumatic Components | Japan SMC |
4 | Relay/air switch | French Schneider/Chint |
5 | Control System | SYNTEC robot system + iGOLDENLASER welding system |
6 | chiller | Hanli/S&A |
7 | Cable | Standard 10 meters |
IGOLDENLASER offers manual and automatic laser welding machines for different work. In addition, the handheld laser welders have several models integrating laser welding, laser cleaning of rust and laser cutting functions. The laser welding technology of the automated laser welding machine is a very advanced technology that can weld a variety of materials, and it also has a variety of advantages that the traditional welding technology does not have, including no weld scars, beautiful welds, and workpieces. No deformation, etc. Therefore, it is widely used in more and more manufacturers.
igolden –
correct welding can be repeated
Chloe –
The laser robotic welding machine has dramatically improved our production line! The precision of the welds is outstanding, and the speed is impressive. It has streamlined our processes and reduced labor costs significantly. Highly recommend!