CNC Metal Bending Machine
A CNC metal bending machine is a specialized tool used in metal fabrication to bend sheets of metal with precision using computer numerical control.
The process begins with the operator designing the bending sequence using CNC software. The design is then converted into machine-readable code, which the CNC system uses to control the machine’s movements. The metal workpiece is clamped in place, and the machine applies force to bend the material at the programmed angles. The CNC system ensures that each bend is consistent and accurate, even for complex shapes.
The products are widely used in cabinet processing, decoration, electrical lift surface wrapping, aviation, light industry, metallurgy, chemical industry, construction, shipping, automobile, electric power, electrical appliances, decoration, and other industries to provide the special machinery and complete equipment needed, and other steel metal or stainless board processing industry.
Steel Sheet Bending Machine Advantages
1.Fast speed, high efficiency and lower energy consumption.
2.Workpieces are processed in batches with high product consistency.
3.The daily maintenance is simple and the maintenance cost is lower.
4. High degree of automation, simple operation, low demand for artificial physical strength and professional skills.
5.Complicated shapes are formed at one time, such as up and down bending, non-right angle bending, arc, polygon bending, etc.
6.supports a variety of loading and unloading methods such as manual loading and unloading, truss robots, robotic arms, etc.
7.High scalability, it can be equipped with a robotic arm for loading and unloading according to production needs, or it can be connected to a fully automatic assembly line.
8.Fully closed-loop control system, the coordinated error of double servo motors is guaranteed within ±0.02mm;
Parameter of Metal Bending Machine
Model | IG67K-250T/3200 | |
Nominal Pressure | 2500KN | |
Table length | 3200mm | |
Controlling Axis | 4+1(Y1、Y2、X、R +V) | |
Distance between columns | 2570mm | |
Throat depth | 400mm | |
Slide stroke | 200mm | |
Max. opening height between table and slider | 490mm | |
Back gauge X axis | Radius | 10-500mm |
Max. operating speed | 300mm/s | |
Repeated positioning accuracy | 0.02mm | |
Slider Y1/Y2 axis | Radius | 0-200mm |
Repeated positioning accuracy | 0.01mm | |
Slider running speed | Rapid descent | 130mm/s |
operation | 10mm/s | |
Back | 120mm/s | |
Main motor power | 18.5KW | |
Voltage | Three-phase 380V AC-+10% | |
Frequency | 50HZ±1HZ | |
Ambient temperature | -20— +50℃ | |
Ambient humidity | 20—85%(no condensation, no condensation) | |
level of protection | IP40 | |
Control system | DE-15/DA-53T/CT8 |
Press Brake
CNC Press Brake( CNC Bending Machine) is designed with the torsion bar, servo diver driving the Y axis and the two cylinders moving up and down simultaneously. The X axis (stroke and distance of the back gauge) is driven by servo motor. The machine adopts an integrated hydraulic system, which is more reliable and easy to maintain.
The one-key release fast clamp could ensure the safe and fast punch changing, with strict quality requirements and procurement standards of raw materials, which keeps the punch from falling out.
Parts of CNC Bending Machine
This machine is composed of frame, front support material, rear stop material, mold, slider, hydraulic cylinder, mechanical compensation device, mechanical iron stop adjustment device, torsion shaft, hydraulic system, electrical system and other parts.
This machine adopts cylinder hydraulic transmission mode to drive the slide down to complete the bending work. First, the electrical system is given a signal to control the opening and closing of the hydraulic valve, and the sliding block is driven to descend rapidly. When it is about to contact the workpiece, it becomes the working speed. After the folding is in place, the delay relay is used to delay the pressure for a period of time to achieve rapid return.
Application of CNC Bending Machine
1. In the decoration industry, it can complete the manufacture of stainless steel plates and doors, as well as the decoration of some special places.
2. In the power industry, the bending machine can make plates into different sizes, such as computer cases, electrical cabinets, refrigerator air-conditioning shells, etc.
3. Various stainless steel kitchenware in the kitchen and catering industry.
4. In the communications industry, street light poles, communications towers, traffic signal poles and monitoring poles are curved.
5. Other industries such as elevators, aerospace, automobiles, ships, cleaning equipment, etc.
CNC Metal Bending Machine Buyer Guide
Here are a few different kinds of sheet metal bending equipment:
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Press Brake:
The most popular kind of metal bending machine is the press brake. It comprises a flatbed and a hydraulic press or mechanical press that can bend metal into the correct shape.
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Sheet Metal Folding Machine:
This device folds metal along a straight axis comparable to a press brake. It creates flanges and other straightforward folds and bends, such as boxes.
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Roll bending Machine:
This device bends the sheet metal into a cylindrical shape using a set of rollers. Cones and other curved shapes can also be made using it. The sheet roller machine is used to roll out thin sheets of metal precisely and effectively for a variety of industrial purposes.
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Panel bending Machine:
A panel bender is a specialized device that precisely bends large, flat panels. The automobile and aerospace sectors utilize it frequently.
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CNC bending machines:
These computer-controlled sheet metal benders can accurately and precisely bend metal sheets. They are frequently employed in high-volume production and the creation of complex parts.
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Section Bending Machine:
I beams, H beams and U channels are just a few examples of steel sections that can be bent using section bending equipment. Usually, these machines come with specialized tools and rollers to handle the various sizes and forms of steel sections.
These are just a few examples of the various kinds of sheet bending machine that is available. Your project’s particular needs will determine the type of Machine you choose.
The process begins with the operator designing the bending sequence using CNC software. The design is then converted into machine-readable code, which the CNC system uses to control the machine’s movements. The metal workpiece is clamped in place, and the machine applies force to bend the material at the programmed angles. The CNC system ensures that each bend is consistent and accurate, even for complex shapes.
1. Material Type and Thickness
Consider the type of material you’ll be bending and its thickness. CNC press brakes are ideal for sheet metal, while CNC tube bending machines are better suited for tubes and pipes. For thick metal plates, a CNC roll bending machine may be the best option.
2. Bending Radius and Angle
Determine the bending radius and angle required for your project. Some machines are better suited for creating tight bends, while others are designed for larger, more gradual bends. Ensure that the machine you choose can handle the specific bending requirements of your project.
3. Production Volume
If you’re working on high-volume production, consider a CNC metal bending machine with automation features like automatic tool changers and multi-axis control. These features can significantly increase production speed and efficiency.
4. Budget
CNC metal bending machines vary significantly in price, depending on their capabilities and features. Determine your budget and weigh the long-term return on investment when choosing a machine. While CNC machines tend to be more expensive upfront, they offer higher precision and efficiency, which can save money in the long run.
5. CNC Software Compatibility
Ensure that the machine you choose is compatible with the CNC software you intend to use. Most CNC machines come with their own proprietary software, but it’s essential to verify that it integrates well with your existing design and production systems.
Depending on the type and complexity of the Machine, a bending machine’s components may differ, but the following features are often present in most bending machines:
- Frame: The frame, which supports the other components, is the central structural element of the bending Machine.
- Bed: The material to be bent is placed on the bed, which is a flat surface. Depending on the Machine, the bed might be either fixed or adjustable.
- Clamping tool: During the bending operation, the clamping mechanism secures the material.
- Bending rollers: The bending rollers are the main components responsible for bending the material. A motor usually powers them.
- Pneumatic or hydraulic system: The bending roller on some machines for bending is powered by a pneumatic or hydraulic system.
- Control panel: The operator can adjust the Machine’s numerous settings, including the bending angle and speed, via the control panel.
- Tooling: The set of implements or dies used to mold the material is known as the tooling. They can be altered to provide particular angles and forms.
- Safety features: Bending machines usually have emergency stop buttons, safety barriers, and interlocks to prevent mishaps and injuries.
Just a few of the typical parts of a bending machine are listed above. More advanced devices may include additional features like automatic tool changers, material handling systems, and programmable controls.
CNC metal bending machines can handle a wide range of materials, including steel, aluminum, stainless steel, copper, and brass. Ensure that the machine you choose is compatible with the material you’ll be working with.
The cost of a CNC metal bending machine varies depending on its type and capabilities. Entry-level machines can start at around $10,000, while advanced models with multi-axis control and automation features can cost upwards of $100,000.
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